Robust 3 AXIS CNC FRICTION STIR WELDING MACHINE
Precision ISO 50 Tapper Spindle,
Z Axis Force Max – 50 kN
500 x 400 x 400 ZXY Axis travel
Position and Force mode control
With real time hi speed data acquisition for spindle rpm, torque axis force and velocity
| MACHINE CAPACITY | |
|---|---|
| Work Table (T Slot 3 x18 mm on110 mm pitch) | 600mm x 500 mm |
| Spindle to Table min -max | 100 mm to 400mm |
| Table on load max | 800 kg |
| SPINDLE | |
| Spindle Taper | ISO 50 |
| Spindle Servo motor Power | 18 kw/110Nm@1400 rpm Asynchronies Spindle Servo Motor |
| Spindle RPM Max –( step 1 rpm) | 50 - 3000 RPM |
| AXIS TRAVEL | |
| X-Axis- Servo Electric Motor | 500 mm |
| Y -Axis - Servo Electric Motor | 300 mm |
| Z-Axis - Servo Electric Motor | 400 mm |
| AXIS FORCE | |
| Z-Axis Force Max | 50 kN |
| X and Y Axis Force Max | 25 kN |
| AXIS VELOCITY | |
| XYZ Axis Servo Electric Drive | X and Y - 3000 mm/min Z axis – 1000 mm/min |
| LUBRICATION | |
| Centralised lubrication | 3 Lit tank cap centralized lubrication with float and pressure switch |
| CONTROLLER | |
| 15’’ Touch Screen PC based Force and position closed loop controller | |
| DATA ACQUISITION SOFTWARE | |
| Data acquisition Software with real time measurement of spindle speed ,Torque axis force and axis velocity against time in stored and retrieved both Excel and Graph Format per second 10 date | |
| SERVICE REQUIRMENT | |
| MACHINE DIMENSION LBH | 3500 mm x 3000 mm x 2500mm |
| MACHINE POWER | 40 KVA/440V +-5v, 50Hz +- 1 Hz |
| OPTIONAL ACCESSORIES | |
| WELDING FIXTURE | 400mm x 300mm specimen fixture with 6 No’s manual hardened clamping pad, stud, nut and washers set |
| LIQUID COOLED FSW TOOL HOLDER | ISO 50 – 25MM Shank Diameter Liquid cooled Tool with chiller unit, temperature range 15 – 20 degree Celsius |
15” Touch Screen Industrial PC with Position and Force closed loop Control Application program screen Friction Stir Welding Of Aluminum, Magnesium, Titanium and Copper Data acquisition Software with real time measurement of spindle speed ,Torque , axis force and velocity against time in stored and retrieved both Excel and Graph Format per second 10 data
Status monitoring screen shows graph and XL format it can retried viewed and stored both XL and graph time to time.
ISO 40/50 Taper Model Liquid Cooled Tool holder Restrict the tool temperature transfer to the spindle bearings during steel welding, which protect the machine main precision spindle bearings Water mixed coolant enter the inlet and cools the chamber around the FSW tool shank. Tapped hole is provided to secure mounting the stationary housing of the liquid – cooled Tool holder to bracket of the machine.
Telemetry system is used to measure the temperature of the tool shoulder during welding, The thermocouple will measure the temperature and transmit the value via wireless transmitting system to the machine controller according to the set value. Machine controller control the axis force and velocity Tool temperature telemetry increase weld quality and the costly steel weld tool life and save from tool breakage
