NC FRICTION STIR ADDITIVE MACHINE
MODEL – FSA50
Robust Steel-Fabricated Friction Stir Additive Manufacturing (FSAM) Machine
- Work Table Size: 500 mm × 400 mm
- Travel (XYZ): 500 mm × 400 mm × 400 mm
- Bar Stock Feeding System - Bar Stock Travel: 300 mm
FSA50i
Introducing India’s first dedicated Friction Stir Additive Manufacturing (FSAM) system - a breakthrough in solid-state additive fabrication. This cutting-edge platform enables near-net-shape builds by utilizing frictional heat and mechanical stirring to deposit material layer by layer, without melting the base metal.
Equipped with a specially designed tool head featuring programmable bar stock axial force, constant shoulder force, and synchronized multi-axis motion, the system delivers exceptional mechanical properties, minimal distortion, and superior metallurgical integrity.
Technical Specification Of SERVO Friction Stir Additive Machine
| Machine Model | FSA50 | |
|---|---|---|
| Machine Capacity | ||
| Work Table (T Slot 2 x14 mm on110 mm pitch) | 500mm x 400 mm | |
| Spindle to Table min -max | 50 mm to 450mm | |
| Table on load max | 800 kg | |
| Spindle | ||
| Spindle Taper | ISO40 Spindle | |
| Spindle RPM Max –( step 1 rpm) | 50 – 3000 RPM | |
| Axis Travel | ||
| X-Axis | 500 mm | |
| Y-Axis-Manual | 400 mm | |
| Z-Axis | 400 mm | |
| W-Axis | 300 mm | |
| Axis Force | ||
| Z-Axis Force Max | 50 kN | |
| Additive Head | ||
| Axis Force Max | 30 kN | |
| Axis Velocity max | 1000 mm/min | |
| Axis Travel | 300 mm | |
| Feed rod size and length | 9 x300 mm | |
| Feed bar material | Steel | |
| Axis Velocity | ||
| XYZ max axis velocity | 2000 mm/min | |
| Lubrication | Centralized Lubrication | |
| Control | ||
| PC Baed Force and Position Mode Control | ||
| DATA LOGGING -Lab View | ||
| Real-time measurement and logging of spindle speed, torque, axial force, and axial velocity over time. Data can be stored and retrieved in both Excel format and graphical representation | ||
| FSA TOOL HOLDER | ISO50 – 9mm sq bar stock Liquid cooled Tool with chiller unit, temperature range 15 – 20 degree Celsius | |
| SERVICE REQUIRMENT | ||
| MACHINE DIMENSION LBH | 3500 mm x 3000 mm x 2500mm | |
| MACHINE POWER | 40KVA/440V +-5v | |
15” Touch Screen Industrial PC
- Equipped with position and force closed-loop control
- Application interface for Friction Stir Additive Manufacturing (FSAM) of steel
- Integrated data acquisition software for real-time measurement of spindle speed, torque, axial force, and velocity versus time
- Data can be stored and retrieved in both Excel format and graphical plots
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