NC FRICTION STIR ADDITIVE MACHINE
MODEL – FSA20
Robust Steel-Fabricated Friction Stir Additive Manufacturing (FSAM) Machine
- Structure: Robust Steel-Fabricated FSAM Machine
- Work Table Size: 350 mm × 400 mm
- Travel (XYZ): 300 mm × 200 mm × 300 mm
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Bar Stock Feeding System
- Bar Stock Travel-200 mm
FSA50i
Introducing India’s first dedicated Friction Stir Additive Manufacturing (FSAM) system– a breakthrough in solid-state additive fabrication. This cutting-edge platform enables near-net-shape builds by utilizing frictional heat and mechanical stirring to deposit material layer by layer, without melting the base metal.
Equipped with a specially designed tool head featuring programmable bar stock axial force, constant shoulder force, and synchronized multi-axis motion, the system delivers exceptional mechanical properties, minimal distortion, and superior metallurgical integrity.
Technical Specification Of NC Friction Stir Additive Machine
| Machine Model | FSA20 |
|---|---|
| Machine Capacity | |
| Work Table (T Slot 2 x14 mm on110 mm pitch) | 350mm x 400 mm |
| Spindle to Table min -max | |
| Spindle | |
| Spindle Taper | ISO40 Spindle |
| Spindle RPM | 50 – 3000 RPM |
| Axis Travel | |
| X-Axis | 300 mm |
| Y-Axis-Manual | 200 mm |
| Z-Axis | 300 mm |
| W-Axis | 200 mm |
| Axis Force | |
| Z-Axis Force Max | 25 kN |
| Additive Head | |
| Axis Force Max | 20 kN |
| Axis Velocity max | 500 mm/min |
| Axis Travel | 400 mm |
| Feed rod size and length | 9 × 200 mm |
| Feed bar material | Aluminum |
| Axis Velocity | |
| X&Z max axis velocity | 2000 mm/min |
| Lubrication | Centralized Lubrication |
| Control | |
| PC Baed Force and Position Mode Control | |
| DATA LOGGING -Lab View | |
| Real-time measurement and logging of spindle speed, torque, axial force, and axial velocity over time. Data can be stored and retrieved in both Excel format and graphical representation | |
| FSA TOOL HOLDER | ISO40 – 9mm sq bar stock Liquid cooled Tool with chiller unit, temperature range 15 – 20 degree Celsius |
| Type | |
| MACHINE DIMENSION LBH | 1500 mm x 1000 mm x 3000mm |
| MACHINE POWER | 15 KVA/440V +-5v |
15” Touch Screen Industrial PC
- Equipped with position and force closed-loop control
- Application interface for Friction Stir Additive Manufacturing (FSAM)
- Integrated data acquisition software for real-time measurement of spindle speed, torque, axial force, and velocity versus time
- Data can be stored and retrieved in both Excel format and graphical plots
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