FRICTION WELDING MACHINE
FRICTION WELDING MACHINE
Friction welding is a solid phase welding of two similar or dissimilar materials. Using the heat generated by rubbing of two materials and when the impurities at the interfaces are removed as flash , stopping the relative motion of the components and applying a forge welding force to form a strong metallic bond.The screen display has input and output parameters like rpm, torque, and displacement and force details. The data acquired in the output parameters varies during welding cycle. It will record and retrieved as needed in the form of digital and graphical format.
Features
Very short cycle time (only a few seconds) and hence ideal for mass production.
Saving of costly materials,if bi-metalic component is used eg.Drills-HSS/MCS.
Very low heat-affected zone and hence semifinished components can be welded
Low energy consumption
No edge preparation,filler material,shielding gas,spattering,fumes and radiation
Excellent welding :Joint is as strong or stronger than parent material.
material as diverse as Cu or Al,Cu or Al to steel,Titanium to stainless steel etc.can be welded
100% In-process quality check
Process settings Screen
Result Oriantation Screen
Application
FRICTION WELDING MACHINE
| Model | FW30 | FW60 | FW100 | FW150 | FW300 | FW450 | FW600 |
|---|---|---|---|---|---|---|---|
| Max Forge Force in Tons | 3 | 6 | 10 | 15 | 30 | 45 | 60 |
| Max Spindle Speed min/max in rpm | 500-3500 | 600-3000 | 800-2500 | 500-1500 | 400-1500 | 300-1100 | 200-600 |
| Optional Features | Data Acquisition Software.Flash Removal | Data Acquisition Software.Flash Removal | Data Acquisition Software.Flash Removal | Data Acquisition Software.Flash Removal | Data Acquisition Software.Flash Removal | Data Acquisition Software.Flash Removal | Data Acquisition Software.Flash Removal |
| Weld dia min/max in mm | 5-10 | 8-16 | 10-25 | 12.5-40 | 25-55 | 25-68 | 38-75 |
| Weld area max | 80 mm² | 200 mm² | 490 mm² | 700 mm² | 1600 mm² | 3000 mm² | 5000 mm² |
| Axis travel max | 250 mm | 250 mm | 300 mm | 300 mm | 300 mm | 300 mm | 300 mm |
| Rotary Chuck Holding max | 25 mm | 30 mm | 30 mm | 40 mm | 70 mm | 80 mm | 100 mm |
| Stationery clamping max | 30 mm | 50 mm | 50 mm | 60 mm | 100 mm | 120 mm | 150 mm |
| Part camping | Hydraulic clamping | Hydraulic clamping | Hydraulic clamping | Hydraulic clamping | Hydraulic clamping | Hydraulic clamping | Hydraulic clamping |
