Friction Stir Welding Machine
STANDARD/OPTIONAL FEATURES
Ergonomically designed, Steel fabricated Stress relieved fine machined and scrapped base,column and X, Y slides
Wedge locked Heavy Duty Linear motion roller guide ways
Precision class double nut ball screws
ABEC 5 Precision Cartridge Type Friction stir welding bearing configuration BT 50 spindle
Centralized Auto lubrication system
BT50 FSW Tool holder with tool point temperature measuring system
Thermostatically controlled spindle chiller , helps moderate spindle thermal growth and expansion and tightning of the bearing raceways
Head B tilt option
Advanced Position and Force mode control
With real time hi speed data acquisition software for spindle rpm, torque axis force and velocity
| Model | FSWB10NC | FSWB20NC | FSWB20CNC | FSWM30NC | FSWM30CNC | FSWM40CNC | FSWP65CNC | FSWE100CNC |
|---|---|---|---|---|---|---|---|---|
| Capacity in mm | 350 mm x 400 | 350 mm x 400 | 700 mm x 400 | 400mm x 400 | 700 mm x 400 | 700 mm x 400 | 700 mm x 400 | 1200mm x 500 |
| Spindle Nose to Table (max – min) | 50mm to 300 mm | 50mm to 300 mm | 3 x 18 on 100 mm centre Table | 100mm to 400mm | 100mm to 400m | 100mm to 400m | 100mm to 400m | 100mm to 500mm |
| Spindle Tapper | ISO 40/50 | ISO 40/50 | ISO 40/50 | IS0 40/50 | ISO 50 | ISO 50 | ISO 50 | ISO 50 |
| T slot/Threded Holes Table | Threded Holes Table | Threded Holes Table | Threded Holes Table | Threded Holes Table | 3 x 18 on 100 mm centre | 3 x 18 on 100 mm centre | 3 x 18 on 100 mm centre | 3 x 18 on 100 mm centre |
| Table on load in kg | 200 | 300 | 300 | 400 | 500 | 800 | 1000 | 2000 |
| Spindle Type | Cartridge Spindle | Cartridge Spindle | Cartridge Spindle | Cartridge Spindle | Cartridge Spindle | Cartridge Spindle | Cartridge Spindle | Cartridge Spindle |
| Spindle Power | 3.7 kw /5 hp 440v / 35Nm@1000rpm | 5.5kw /7.5 hp 440v | 11KW/440V Servo | 7.5kw /70 nm@1000rpm | 9kw /103nm@750rpm | 11KW/440V Servo | 20kw /250nm@750rpm | 31kw /650nm@500rpm |
| Spindle in RPM | 300 to 2500 | 300 to 2500 | 300 to 2500 | 3000 | 3000 | 3000 | 3000 | 3000 |
| speed Max | - | - | - | X Axis speed Max- 3000 mm/min Z-Axis Speed Max-1000 mm/min |
X Axis speed Max- 3000 mm/min Z-Axis Speed Max-1000 mm/min |
X Axis speed Max- 3000 mm/min Z-Axis Speed Max-1000 mm/min |
X Axis speed Max- 3000 mm/min Z-Axis Speed Max-1000 mm/min |
X Axis speed Max- 3000 mm/min Z-Axis Speed Max-1000 mm/min |
| AXIS TRAVEL | x-Axis-300 mm Z-Axis-300 mm Y-Axis-100 mm |
x-Axis-300 mm Z-Axis-300 mm Y-Axis-100 mm |
x-Axis-300 mm Z-Axis-300 mm Y-Axis-100 mm |
x-Axis-300 mm Z-Axis-300 mm Y-Axis-200 mm |
x-Axis-300 mm Z-Axis-300 mm Y-Axis-200 mm |
x-Axis-400 mm Z-Axis-300 mm Y-Axis-300 mm |
x-Axis-800 mm Z-Axis-300 mm Y-Axis-500 mm |
x-Axis-1000 mm Z-Axis-300 mm Y-Axis-500 mm |
| AXIS FORCE | Z-Axis Force Max - 2000 MM / MIN Z-Axis Speed Max-1000 MM / MIN |
Z-Axis Force Max - 20KN X-Axis Force Max - 10kN |
Z-Axis Force Max - 20KN X-Axis Force Max - 10kN |
Z-Axis Force Max - 30 kN X-Axis Force Max - 15 kN |
Z-Axis Force Max - 20 kN X-Axis Force Max - 10 kN |
Z-Axis Force Max - 20 kN X-Axis Force Max - 10 kN |
Z-Axis Force Max - 20 kN X-Axis Force Max - 10 kN |
Z-Axis Force Max - 100 kN X-Axis Force Max - 40 kN |
| HEAD TILT | B axis Head tilt - ± 5 degree (manual) | B axis Head tilt - ± 5 degree (manual) | B axis Head tilt - ± 5 degree (manual) | B axis Head tilt - ± 5 degree (manual) | B axis Head tilt - ± 5 degree (manual) | - | - | ± 5 degree |
| LUBRICATION | Centralized Lubrication | Centralized Lubrication | Centralized Lubrication | 3 Lit tank cap centralized auto lubricatio | 3 Lit tank cap centralized auto lubricatio | 3 Lit tank cap centralized auto lubricatio | 3 Lit tank cap centralized auto lubricatio | 3 Lit tank cap centralized auto lubricatio |
| CONTROLLER | 10” Touch Screen Position and Force mode controller | 10” Touch Screen Position and Force mode controller | 10” Touch Screen Position and Force mode controller | 15” Touch Screen Position and Force mode controller | 10.4 ” Touch Screen Position Force and Temperature mode controller With 2D NC programming option | 10.4 ” Touch Screen Position Force and Temperature mode controller With 2D NC programming option | 10.4 ” Touch Screen Position Force and Temperature mode controller With 2D NC programming option | 10.4 ” Touch Screen Position Force and Temperature mode controller With 2D NC programming option |
| DATA ACQUISITION | Real time measurement of spindle speed axis force and axis velocity against time in Excel and graph |
Real time measurement of spindle speed axis force and axis velocity against time in Excel and graph |
Real time measurement of spindle speed axis force and axis velocity against time in Excel and graph |
Real time measurement of spindle speed axis force and axis velocity against time in Excel and graph | Spindle rpm torque, axis force and velocity against time | Spindle rpm torque, axis force and velocity against time | Spindle rpm torque, axis force and velocity against time | Spindle rpm torque, axis force and velocity against time |
| SERVICE REQUIRMENT | (Machine dimension LBH in mm)-1250 mmx 900 mmx 2000 mm (Machine power) - 7 KVA/440V v/50Hz |
(Machine dimension LBH in mm)-1250 mmx 900 mmx 2000 mm (Machine power) - 15KVA/440V v/50Hz |
(Machine dimension LBH in mm)-1250 mmx 900 mmx 2000 mm (Machine power) - 15KVA/440V v/50Hz |
(Machine dimension LBH in mm)-3000 mm x 2000 mm x 2500 mm (Machine power) - 25 KVA/440V v/50Hz |
(Machine dimension LBH in mm)- 3000 mm x 2000 mm x 2500 mm (Machine power) - 25 KVA/440V v/50Hz |
(Machine dimension LBH in mm)- 3000 mm x 2000 mm x 2500 mm (Machine power) - 25 KVA/440V v/50Hz |
(Machine dimension LBH in mm)- 3000 mm x 2000 mm x 2500 mm (Machine power) - 25 KVA/440V v/50Hz |
(Machine dimension LBH in mm)- 3000 mm x 2000 mm x 2500 mm (Machine power) - 25 KVA/440V v/50Hz |
