According to the weld profile weld process setting screen can be selected linear /circular /rectangular patterns Default weld screen works machine position and force control mode which consists spindle rpm, axis velocity, axis force and head tilt angle and machine perform as per the input parameter 2D welding profile performed through machine 2D NC software
Monitoring screen shows machine process states such as spindle rpm, axis force and axis velocity during welding, Since machine 2 way control mode according to the weld material actual reading deviates from input reading, which can stored and retrieved time to time during welding by both excel and graph
Status monitoring screen shows graph and Excel format it can retrieved, viewed and stored both Excel and graph time to time
LIQUID COOLED TOOL HOLDER
ISO 40 and ISO 50 model Liquid Cooled Tool holder maintains rigidity and precision during FSW applications . Water mixed coolant enter the inlet and cools the chamber around the FSW tool shank. A tapped hole is provided to secure mounting the stationary housing of the liquid – cooled Tool holder to a bracket of the machine. A gas shroud is positioned on the liquid – cooled tool holder after the FSW tool has been Securely attached, Inert Argon gas flow through the shroud and a barrier to oxidation during FSW process. Liquid cooled tool holder restrict the tool temperature transfer to the spindle bearings during steel welding, which protect the machine main spindle bearings
Telemetry system is used to measure the temperature of the tool point during welding, The thermocouple will measure the temperature and transmit the value via wireless transmitting system to the machine controller according to the set value. Machine controller control the axis force and velocity, tool point temperature telemetry increase the costly tool life and save from tool breakage
Seam tracking scanner leads the welding tool to follow a pre-programmable path on the metal, as soon as seam deviates from the pre-programmable path, the seam tracker software outputs correction signal to the PLC of the welding machine welding machine corrects the position so that the tool can weld in the exact middle of the butting edge.
FSW ferrous and nonferrous alloys requires a tool that can withstand temperatures of approximately 9001000° C at high Z- and X-Y axes loads during the welding process. The tool must be designed to produce consistent weld properties and maintain high abrasion resistance. Tool figure illustrates the tool construction consisting of a polycrystalline cubic boron nitride (PCBN) tip, locking collar, and shank are tungsten carbide material
LANTHANUM OXIDE TOOL
Lanthanum oxide tool can withstand temperatures of approximately 500-800°C at high Z- and X-Y axes loads during the welding process. The tool must be designed to produce consistent weld properties.Tool construction consisting of a lanthanum oxide tip, tungsten carbide locking collar and shank
H13 tool can withstand temperatures of approximately 500-600°C at high Zand X-axes loads during the welding process.