Automatic Friction Stir Welding Machines


Automatic Friction Stir Welding Machines


SPECIFICATION:

Spindle Tapper : ISO40

Spindle Speed : 2000rpm

Spindle Tilt Angle : +/-5deg

z-axis thrust force : 15kN

Z-axis Travel : 200mm

X-axis Travel : 300mm

Y-axis Travel : 50mm(Manual)

Table to Spindle nose Min/Max 100/300mm

Controller : Rexroth

Data Acquistion software : spindle rpm, torque axis force and velocity against time and distance.

Weldable Material : Steel/copper/Aluminium


OPTIONS :

  • Tools for steel, copper and aluminium
  • Centralised Lubrication
  • 2 mode control force control and position control.

Friction Stir Welding Machine



We R V Machine Tools are the Leading Manufacturers and Suppliers of Friction Stir Welding Machine.

Friction Stir welding MODEL - FSW 3T-300-NC


SPECIFICATION :

Spindle Tapper : ISO 40

Spindle Speed : 3000rpm

Spindle Tilt Angle : +- 5deg

z-axis thrust force : 30KN(max)

Z-axis Travel : 300mm

X-axis Travel : 300mm

Y-axis Travel : 100mm(optional:Servo)

Table to Spindle nose Min/Max 100mm/400mm

Controller : Rexroth

Data Acquistion software : Spindle rpm, Torque axis force and velocity against time and distance

Weldable Material : Steel/Copper/Aluminium


OPTIONS :

  • Liquid cooled tool holder
  • temperature telemetry
  • Tools for steel copper and aluminium
  • Centralised lubrication
  • Tilt head option
  • 2 mode control Force control & Position control



Friction Stir Welding Machine




Industrial Friction Stir Welding Machine


Industrial Friction Stir Welding Machine






We R V Machine Tools are the Leading Manufacturers and Suppliers of Friction Stir Welding Machine.


SPECIFICATION:

Spindle Tapper : ISO 50

Spindle Speed : 3000rpm

Head Tilting angle - ± 5°

z-axis thrust force :50KN (max)

Z-axis Travel : 300mm

X-axis Travel : 400mm

Y-axis travel (manual) : 100mm (Optional: Servo)

Table with threaded holes : 500x400mm

Table to spindle nose (min/max) : 100mm/400mm

Controller : Rexroth

Data Acquistion software : Spindle rpm, Torque, axis force and velocity against time and distance

Weldable Material : Steel/copper/Aluminium


OPTIONS :

  • Liquid cooled tool holder
  • Temperature telemetry
  • Seam tracker
  • Centralized lubrication
  • 2 mode control force control and position control


Double Column Friction Stir Welding Machine


We R V Machine Tools are the Leading Manufacturers and Suppliers of Friction Stir Welding Machine.

Double Column Friction Stir welding Model: FSW-DC-10T- NC


DESCRIPTION :

Spindle Tapper : ISO 50

Spindle Speed : 3000rpm

Head Tilting angle - ± 5°

z-axis thrust force :100KN

Z-axis Travel : 200mm

X-axis Travel : 2000mm ( OPTION UP TO 12000MM)

Y-axis travel : 500mm

Table to spindle nose(min/max) : 600mm/800mm

Controll : 2 mode Control Force control and Position control

Data Acquistion : Input & output data Spindle rpm, Torque axis force and velocity against time and distance

Weldable Material : Steel/copper/Aluminium


Steel 2 to 25mm /Aluminium 2to 50mm

  • Liquid cooled tool holder
  • Temperature telemetry
  • Seam tracker
  • Tools for Steel /aluminum



Double Column Friction Stir Welding Machine




Friction Stir Welding


Friction Stir Welding






Friction Stir Welding Machine Model 3 Meter-NC


SPECIFICATION:

Machine : 3 meter Friction Stir Welding-NC

Spindle : ISO 40

Spindle rpm : 3000rpm

Z-axis Travel : 200mm

z axis thrust : 10kN(max)

Z axis rapid traverse : 1000mm/min

X-axis Travel : 2200mm

X axis thrust : 5kN(max)

Z axis rapid traverse : 1000mm/min

X axis travel : 2200mm

X axis thrust : 5kN(max)

X axis rapid traverse : 6000mm/min(max)

x-axis travel : 300mm

Y axis travel : 300mm

Table with threaded holes : 2200x800mm

Head Tilting : +/-5 deg

Controller : PC based 2 mode control both force and position

Data Acquistion software : Input and output data like spindle RPM, torque, axis force and velocity against time

Leaser tracking : seam tracker


OPTIONS :

  • B-Axis servo


Linear Friction Welding Machine


We R V Machine Tools are the Leading Manufacturers and Suppliers of Friction Stir Welding Machine.

Linear Friction welding machine - Model : FW- 6T - NC


DESCRIPTION :

Specimen clamping : Manual

Axis force : 60KN

Amplitude : 1 – 4mm

Frequency : 20 – 60 Hz (Crank mechanism)

Slide travel : 300mm

Controller : PC based 2 mode Control Force & Position

Data Acquisition software : Input & output data Spindle rpm, Torque axis force and velocity against time and distance


Steel 2 to 25mm /Aluminium 2to 50mm

  • Liquid cooled tool holder
  • Temperature telemetry
  • Seam tracker
  • Tools for Steel /aluminum



Linear Friction Welding Machine




Double Column CNC Machine


Double Column CNC Machine






We R V Machine Tools are the Leading Manufacturers and Suppliers of Double Column CNC Machine

Double Column Friction Stir welding Machine MODEL FSW-10T-2000-CNC


TECHNICAL SPECIFICATION:

Model : FSW-DC-10T-2000-CNC

Spindle : BT 50

Spindle rpm : 3000rpm

Z-axis Travel : 300mm

z axis thrust : 100kN(max)

Z axis rapid traverse : 1000mm/min

X-axis Travel :2000mm ( upto 8000)

X axis thrust : 5kN(max)

Z axis rapid traverse : 3000mm/min

X axis rapid traverse : 6000mm/min(max)

x-axis travel : 300mm

Y axis travel : 1000mm

Head Tilting : +/-5 deg

Controller : REXROTH MTX

Control : 2 mode control - force control and position control

Data acquisition: Spindle rpm, axis force and velocity against time


  • Liquid cooled tool holder with temperature Telemetry
  • Sam tracker
  • Tools for steel/aluminum/copper
  • Weldable material and thickness - steel 2to 25mm/Aluminum 2 to 50mm

Description FSW 10-300 FSW 15-300 FSW 20-300 FSW 30-300 FSW 30-2000 FSW 50-400 FSW 50-2000 FSW U100-2000
Z axis load 10kN 15kN 20kN 30kN 30kN 50kN 50kN 100kN
Spindle nose ISO 40 ISO 40 ISO 40 ISO 40 ISO 40 ISO 50 ISO 50 ISO 50
Spindle speed 3000 rpm 3000 rpm 3000 rpm 3000 rpm 3000 rpm 3000 rpm 3000 rpm 3000 rpm
Z axis travel 300 mm 300 mm 300 mm 300 mm 300 mm 300 mm 300 mm 300 mm
Z axis velocity 1000 mm/min 1000 mm/min 1000 mm/min 1000 mm/min 1000 mm/min 1000 mm/min 1000 mm/min 1000 mm/min
X axis travel 300 mm 300 mm 300 mm 300 mm 2000 mm 300 mm 2000 mm 2000 mm
X axis velocity 3000 mm/min 3000 mm/min 3000 mm/min 3000 mm/min 3000 mm/min 3000 mm/min 3000 mm/min 3000 mm/min
Y axis travel (manual) 50 mm 50 mm 50 mm 100 mm 500 mm 200 mm 500 mm 1000 mm
Head tilt angle (manual) +- 5o +- 5o +- 5o +- 5o +- 5o +- 5o +- 5o +- 5o
Controller Force and Position mode control Force and Position mode control Force and Position mode control Force and Position mode control Force and Position mode control Force and Position mode control Force and Position mode control Force and Position mode control
Data Acquisition Spindle rpm, torque axis velocity and force against time and dis Spindle rpm, torque axis velocity and force against time and dis Spindle rpm, torque axis velocity and force against time and dis Spindle rpm, torque axis velocity, force against time and dis Spindle rpm, torque axis velocity and force against time and dis Spindle rpm, torque axis velocity and force against time and dis Spindle rpm, torque axis velocity and force against time and dis Spindle rpm, torque axis velocity, force against time and dis
Table to Spindle Min/Max - - - - - - 500mm to 800 mm 500mm to 800 mm

STANDARD FEATURES

Ideal for high productivity
Ideal for multi spindle and single spindle drilling
Built in cylinder
High rapid drilling advance and retract speed
Adjustable rapid and feed travel length
Adjustable feed rate
Precisely bored, coned, plated cylinders
Hardened and grounded spindle nose thread grounded
Balanced drive pulleys
Fabricated cabinet with built in tank & chip tray
Max adjustable daylight for wide range fixture accommodation
Grounded steel column

OPTIONAL FEATURES

Peck drilling attachment
Coolant system
Auto coolant system
Part counter
Tool breakage sensor
Pneumatic linear table attachment
Rotary table attachment
Part holding jig and fixture


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